AI Weld Metrology

BPT Clarity Pro WELDinspect is a digital microscope system with an easy to use, dedicated welding workflow system to optimize high-volume metrology requirements. The software system is designed for the Inspectis DIM-U and DIM-F inverted weld inspection systems.

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  • Data Preparation: Use annotated images of data to train the AI model.
  • Model Training: Automated routines assist in training models to identify specific defects such as porosity, undercut, incomplete fusion or overlap
  • Real-Time Detection: As weld images are captured, the AI module can assess images simultaneously to speed up detection and classification of defects.
  • Custom Defect Categories: Tailor the AI logic to meet your unique compliance standards.
  • Continuous Improvement: As more images are processed over time, the AI model continuously improves the accuracy and reliability of the analysis.

BPT Clarity Pro WELDinspect Features and Functions

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  • Presents a live image on the computer monitor
  • Captures image of the weld
  • Provides for an Image Overlay to compare the specimen to required standard
  • Automatically performs linear and angle measurements crucial to quality welds
  • Creates a report (individual image or batch), with the measurements annotated on the image
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  • The organization of the workflow is designed to make training easy, and facilitate consistent quality inspection that improves productivity and efficiency
  • Flexible report formatting
  • Easy sharing via intranet or internet with multi-user access
  • Scalable and modular
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System Specifications

  • Video Output
    DIM-U, Ultra HD with 2160p resolution at 30 fps; 8.5mp / 3840 x 2160 resolution; 16:9 format; progressive scan CMOS sensor; pixel size 1.62um x 1.62um.
  • Imager
    DIM-F, HD 1080p at 60 fps; 2.3mp / 1920 x 1080 resolution; 16:9 format; progressive scan CMOS sensor; pixel size 2.5um x2.5um
  • I/O Ports
    I/O ports: HDMI video output; 5P MiniDin power input; 8P MiniDin PC communication
  • Camera and Lens controls
    Camera Controls: Zoom, Iris, Brightness, Focus, Contrast, Clarity, White Balance
  • Illumination
    Illumination: LED ring light with diffuser; (optional) polarizing filter set
  • Storage/Operating Environment
    Temperature -20°C to +60°C; relative humidity 20-95%;